Core solution

DeepSynergy.AI for planning­ problems

Mastering complexity.
Unleash efficiency.

DeepSynergy.AI is your partner for solving complex planning problems – from production planning to demanding scenarios in logistics, personnel deployment planning, resource management and other areas.

With our AI-based technology, we offer customized solutions that transform complexity into efficiency.

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TH Rosenheim
SPINNER
Rosenberger
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Paricon
Stellwerk18
Gründerland Bayern
UTUM
EIT Manufacturing EU
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KATEK

Challenges of highly complex production planning

Intelligently consider all relevant dependencies, influences and variables at the same time.

PLANNING AND OPTIMIZATION GOALS

PLANNING AND OPTIMIZATION GOALS

Smart production planning finds the perfect balance between planning efficiency, robustness, and schedule adherence.

  • Maximum production utilization for optimal capacity usage

  • Minimal throughput & setup times for smooth processes

  • High delivery reliability through precise planning

  • Optimal machine-operator assignment for best possible use of personnel

  • Balanced workload (leveling) to avoid overloading and idle times

Individual goal prioritization is necessary

DEPENDENCIES IN THE PRODUCTION PROCESS

An efficient production requires precise coordination of all production factors.

  • Intermediate storage & multi-stage production for seamless processes

  • Variable setup & cleaning times to adapt to different production requirements

  • Machine configuration & multi-machine operation for maximum efficiency

  • Short-term changes (e.g. machine failure, illness) can be flexibly compensated
    Sequence planning to minimize setup effort and maximize production logic

Planzeiten

Eine vorausschauende Planung verhindert Verzögerungen und unerwartete Stillstände.

  • Puffer- & Ruhezeiten zur Stabilisierung des Produktionsablaufs
  • Wartung & Reparaturen zur Minimierung von Ausfällen
  • Liefer- & Ecktermine für eine termingerechte Fertigung

Ressourcenverfügbarkeit

Effiziente Produktion setzt eine optimale Nutzung aller Ressourcen voraus.

  • Maschinenkapazitäten effizient einplanen
  • Materialverfügbarkeit (Kaufteile, Lagerbestände, Lieferzeiten) sicherstellen
  • Lagerkapazität optimal nutzen

Mitarbeiter

Flexible Personaleinsatzplanung steigert Effizienz und Zufriedenheit.

  • Verfügbarkeit & Qualifikationen optimal berücksichtigen
  • Flexible Arbeitszeiten & Schichtmodelle für bedarfsgerechte Planung

Orders

Orders are specific customer requirements for production and resources (man/machine/material) that are defined in terms of quantity, specifications and delivery dates. The number of orders increases the complexity of production scheduling, as more orders require increased coordination of resources. DeepSynergy.AI seamlessly integrates these requirements into production scheduling to ensure on-time delivery and high customer satisfaction.

ESG-Konformität: Umwelt, Soziales und Unternehmensführung

Nachhaltigkeit und soziale Verantwortung müssen in die Planung integriert werden.

  • Nachhaltiger Ressourceneinsatz zur Reduzierung von Abfall & Emissionen
  • Faire Arbeitsbedingungen für eine verantwortungsvolle Produktion

NP-hard combinatorial optimization problems

Optimization process
in comparison

Production planning has been an active field of research for more than 50 years. Nevertheless, the optimization of highly complex planning problems has remained an unsolved problem – until now.

DeepSynergy.AI optimally closes the method and process gap for NP-hard combinatorial optimization problems and offers a unique solution for complex planning problems.

Do you have a complex production and planning process? Great! 

Solve complex challenges
– across industries

PLAN PRODUCTION PROCESSES, OPTIMIZE JUST-IN-SEQUENCE OPERATIONS, AND INTEGRATE MAINTENANCE WINDOWS TO MAXIMIZE EFFICIENCY.

PRODUCTION ORDER PLANNING:

Increase line utilization for body parts, engines, or component production.

Just-in-Sequence:

Fully account for spacing restrictions in assembly lines and avoid delays

MACHINE MAINTENANCE:

Minimize downtime through smart integration of maintenance windows.

Benefits:

  • Better utilization of machines and personnel.
  • On-time delivery despite varying customer orders.

PLAN PRODUCTION ORDERS FOR COMPLEX MANUFACTURING AND ASSEMBLY PROCESSES AND OPTIMIZE RESOURCE UTILIZATION

COMPLEX ASSEMBLY PROCESSES:

Efficient control of changing orders.

CAPACITY UTILIZATION:

Maximum throughput in foundries or CNC production.

RAW MATERIAL AVAILABILITY:

Take specific materials into account during planning – whether in stock or incoming.

Vorteile:

  • Shorter lead times
  • Maximum machine utilization even in dynamic scenarios
  • Optimal personnel deployment

TAKE EXPIRATION DATES, FRESHNESS REQUIREMENTS, AND SEASONAL PEAK PERIODS INTO ACCOUNT TO ENSURE ON-TIME DELIVERY.

PRODUCTION PLANNING:

OptiOptimize filling and packaging processes while considering freshness requirements.

SEASONALITY:

Adapt flexibly to seasonal fluctuations.

LESS WASTE:

Reduce losses through precise planning.

Benefits:

  • Higher delivery reliability despite variable demand.
  • Less waste and more efficient use of resources.

ENSURE EFFICIENCY AND COMPLIANCE IN THE PLANNING OF BATCH PRODUCTION AND SPECIAL RESOURCES.

BATCH PRODUCTION:

Compliance with regulatory requirements and quality standards.

RESOURCE CONFLICTS:

Optimized use of special-purpose machines and containers/raw material systems.

CHANGING RECIPES:

Flexible adjustment to changing requirements.

Benefits:

  • Minimization of changeover and cleaning times.
  • Efficient use of special resources.

BRING PRECISION TO THE MANUFACTURING OF PCBS, CHIPS, AND OTHER HIGH-TECH PRODUCTS.

DETAILED PLANNING:

Optimization of series and custom order production

QUALITY ASSURANCE:

Integration of inspection processes into production planning.

 

FLEXIBILITY:

Adaptation to rush orders and market demands.

Benefits:

  • Optimized use of resources
  • Flexible adaptation to changing requirements.

IMPROVE THE COORDINATION OF PRODUCTION AND LOGISTICS PROCESSES.

DISTRIBUTION CENTERS:

Optimize handling processes and goods flows.

TRANSPORT PLANNING:

Integrate transport schedules into your production chain.


INVENTORY:

Reduce stock levels through demand-driven planning.

Benefits:

  • Synchronization of production and logistics.
  • Lower stock levels and more efficient processes.

ACHIEVE MAXIMUM EFFICIENCY IN SERIES AND CUSTOM ORDERS.

OPTIMIZATION OF MULTI-STAGE PROCESSES:

Reduce material waste and setup times.


RESOURCE UTILIZATION:

Maximize the use of special machines such as paint booths.

SERIES AND CUSTOM MANUFACTURING:

Flexible planning adaptable to any order type.


Benefits:

  • Less material waste.
  • EffizientEfficient use of special resources.

OPTIMIZE COMPLEX PROCESSES IN SERIES PRODUCTION FOR PACKAGING.

PROCESS COORDINATION:

Alignment of printing, cutting, and folding processes.

SERIES PRODUCTION:

Precise planning for high volumes and on-time deliveries.

Benefits:

  • Avoidance of production bottlenecks.
  • Precise scheduling with varying requirements.

Kontaktieren sie uns:

PLAN PRODUCTION PROCESSES, OPTIMIZE JUST-IN-SEQUENCE OPERATIONS, AND INTEGRATE MAINTENANCE WINDOWS TO MAXIMIZE EFFICIENCY.

PRODUCTION ORDER PLANNING:

Increase line utilization for body parts, engines, or component production.

Just-in-Sequence:

Fully account for spacing restrictions in assembly lines and avoid delays

MACHINE MAINTENANCE:

Minimize downtime through smart integration of maintenance windows.

Benefits:

  • Better utilization of machines and personnel.
  • On-time delivery despite varying customer orders.

PLAN PRODUCTION ORDERS FOR COMPLEX MANUFACTURING AND ASSEMBLY PROCESSES AND OPTIMIZE RESOURCE UTILIZATION

COMPLEX ASSEMBLY PROCESSES:

Efficient control of changing orders.

CAPACITY UTILIZATION:

Maximum throughput in foundries or CNC production.

RAW MATERIAL AVAILABILITY:

Take specific materials into account during planning – whether in stock or incoming.

Vorteile:

  • Shorter lead times
  • Maximum machine utilization even in dynamic scenarios
  • Optimal personnel deployment

TAKE EXPIRATION DATES, FRESHNESS REQUIREMENTS, AND SEASONAL PEAK PERIODS INTO ACCOUNT TO ENSURE ON-TIME DELIVERY.

PRODUCTION PLANNING:

OptiOptimize filling and packaging processes while considering freshness requirements.

SEASONALITY:

Adapt flexibly to seasonal fluctuations.

LESS WASTE:

Reduce losses through precise planning.

Benefits:

  • Higher delivery reliability despite variable demand.
  • Less waste and more efficient use of resources.

ENSURE EFFICIENCY AND COMPLIANCE IN THE PLANNING OF BATCH PRODUCTION AND SPECIAL RESOURCES.

BATCH PRODUCTION:

Compliance with regulatory requirements and quality standards.

RESOURCE CONFLICTS:

Optimized use of special-purpose machines and containers/raw material systems.

CHANGING RECIPES:

Flexible adjustment to changing requirements.

Benefits:

  • Minimization of changeover and cleaning times.
  • Efficient use of special resources.

BRING PRECISION TO THE MANUFACTURING OF PCBS, CHIPS, AND OTHER HIGH-TECH PRODUCTS.

DETAILED PLANNING:

Optimization of series and custom order production

QUALITY ASSURANCE:

Integration of inspection processes into production planning.

 

FLEXIBILITY:

Adaptation to rush orders and market demands.

Benefits:

  • Optimized use of resources
  • Flexible adaptation to changing requirements.

IMPROVE THE COORDINATION OF PRODUCTION AND LOGISTICS PROCESSES.

DISTRIBUTION CENTERS:

Optimize handling processes and goods flows.

TRANSPORT PLANNING:

Integrate transport schedules into your production chain.


INVENTORY:

Reduce stock levels through demand-driven planning.

Benefits:

  • Synchronization of production and logistics.
  • Lower stock levels and more efficient processes.

ACHIEVE MAXIMUM EFFICIENCY IN SERIES AND CUSTOM ORDERS.

OPTIMIZATION OF MULTI-STAGE PROCESSES:

Reduce material waste and setup times.


RESOURCE UTILIZATION:

Maximize the use of special machines such as paint booths.

SERIES AND CUSTOM MANUFACTURING:

Flexible planning adaptable to any order type.


Benefits:

  • Less material waste.
  • EffizientEfficient use of special resources.

OPTIMIZE COMPLEX PROCESSES IN SERIES PRODUCTION FOR PACKAGING.

PROCESS COORDINATION:

Alignment of printing, cutting, and folding processes.

SERIES PRODUCTION:

Precise planning for high volumes and on-time deliveries.

Benefits:

  • Avoidance of production bottlenecks.
  • Precise scheduling with varying requirements.

Kontaktieren sie uns:

And what can you achieve with
DeepSynergy.AI?

3-30%

Efficiency
BOOSTER

70-100%

PLANNER
relief

100%

Available
PLANS

100%

Personnel deployment planning

100%

Material resource planning

Our Techno­logy

The basis for your efficiency

DeepSynergy.AI is based on state-of-the-art AI technology that is flexible, modular and scalable.
Whether production, logistics or resource management – our solution is individually tailored to your planning needs and adapts to the challenges of your industry.

Agent based

Decision­making processes:

AI that analyzes data and makes optimal decisions independently. Through the use of innovative algorithms, deep reinforcement learning and transformer networks.

Data analysis and

Forecast­ models:

Well-founded insights into your processes through precise impact analyses and forecasts.

Flexibility and

Modularity:

Whether production planning, logistics or resource management – our platform is flexible and adapts to your requirements.

Scal

able:

From small companies to global corporations.

modu

lar:

Integration of individual features that meet your needs.

We start where other specialists reach their limits.

–  Matthäus Niedermeier –

Sustain­ability

Efficiency with responsibility

Sustainability is not just a goal, but an integral part of our solutions. With DeepSynergy.AI, you can plan efficiently and responsibly at the same time – economically, ecologically and socially.

Resource

conservation:

Optimized planning minimizes material waste and energy consumption.

ESG-

compliance:

Our solutions support you in meeting your environmental, social and governance goals.

Sustainable

success:

Long-term increase in efficiency that has a positive impact on your company and the environment. Targets weighted individually according to your requirements.

Frequently Asked questions

Ready
to revolutionize your planning?

Whether it’s production, logistics, or other planning challenges – DeepSynergy.AI is your partner for complex solutions.

Unlock your full efficiency potential with AI‑driven production planning. 
Benefit from bespoke consulting that delivers automated, ultra‑optimized schedules precisely tailored to your processes.

Nutzen Sie jetzt Ihre Effizienzpotenziale – mit KI-basierter Produktionsplanung Individuelle Beratung für eine automatisierte, hochoptimierte Produktionsplanung – auf Ihre Prozesse zugeschnitten.